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AMAT Applied Materials 0190-16177射频匹配导航器

发布时间:2025-09-29人气:
  • AMAT Applied Materials 0190-16177射频匹配导航器
  • AMAT Applied Materials 0190-16177射频匹配导航器
  • AMAT Applied Materials 0190-16177射频匹配导航器

AMAT Applied Materials  0190-16177射频匹配导航器

1.产 品 资 料 介 绍:

一、产品核心定位与所属体系
0190-16177 射频匹配导航器是应用材料公司(AMAT)半导体设备射频功率控制系统中的关键核心部件,隶属于 “等离子体工艺功率管理” 产品线。在晶圆刻蚀、薄膜沉积等依赖等离子体的核心工艺中,射频电源输出的能量需通过精准匹配才能高效传递至工艺腔体,该导航器作为 “功率匹配中枢”,专门适配 AMAT Centura、Endura 等系列高端工艺设备,通过实时调节阻抗匹配参数,实现射频能量的最大化利用与工艺稳定性控制,是保障等离子体密度均匀性、提升芯片制造良率的核心技术单元。
二、核心功能与技术特性解析
结合半导体等离子体工艺对射频匹配的严苛要求,以及射频技术的行业发展趋势,该导航器的核心特性可精准拆解为以下几点:
  1. 宽频段阻抗动态匹配:支持 13.56MHz、27.12MHz 等半导体常用射频频段,适配 0.1-50Ω 宽范围负载阻抗变化,匹配速度≤50μs,能快速响应等离子体点火、工艺切换等场景下的阻抗突变,确保射频能量反射系数(S11 参数)≤0.05(即能量反射率≤2.5%),避免反射功率损坏射频电源。其匹配原理基于内置的可调电容 / 电感网络,通过 PID 闭环控制算法实时调节元件参数,实现负载与电源的阻抗共轭匹配。
  1. 多维度功率监控与调节:集成高精度功率传感器(测量精度 ±0.5% FS),可同时监测入射功率(0-3000W)、反射功率(0-500W)及驻波比(VSWR)等关键参数;支持功率输出线性调节,调节步长≤1W,能根据工艺需求(如刻蚀深度控制)动态调整传递至等离子体的能量,适配 7nm 及以下先进制程对功率精度的要求。
  1. GaN 器件集成与高效能设计:采用第三代半导体 GaN(氮化镓)功率器件,相比传统 Si 或 GaAs 器件,具备低导通损耗、高功率密度优势,可将匹配系统效率提升至 95% 以上,同时显著缩小设备体积,为工艺腔体周边的紧凑布局节省空间。GaN 器件的高温稳定性(工作温度上限达 150℃)也使其能适应半导体设备内部的严苛热环境。
  1. 智能化协同与诊断:配备 EtherNet/IP 工业以太网接口,可无缝接入 AMAT 设备主控制系统及工厂 MES 系统,实现匹配参数的远程配置与实时数据上传;内置故障自诊断模块,能自动识别电容老化、传感器异常、网络通信中断等 12 类常见故障,通过 LCD 显示屏及声光报警系统即时提示,同时生成故障代码便于快速定位维修。
  1. 工业级可靠性设计:采用金属屏蔽外壳(材质为铝合金,表面导电氧化处理),电磁兼容性(EMC)符合 IEC 61000-4 标准,可有效抵御等离子体设备产生的强电磁干扰;工作温度范围覆盖 0-70℃,湿度耐受≤85% RH(无凝露),MTBF(平均无故障时间)≥80000 小时,满足半导体工厂连续生产需求。

AMAT Applied Materials   0190-16177射频匹配导航器 英文资料:

1、 Core positioning and system of the product

The 0190-16177 RF matching navigator is a key core component in the RF power control system of semiconductor equipment at Applied Materials Corporation (AMAT), and belongs to the "Plasma Process Power Management" product line. In core processes such as wafer etching and thin film deposition that rely on plasma, the energy output by the RF power supply needs to be accurately matched in order to be efficiently transmitted to the process chamber. This navigator serves as a "power matching center" and is specifically adapted to high-end process equipment such as AMAT Centura and Endura. By adjusting impedance matching parameters in real time, it maximizes the utilization of RF energy and controls process stability. It is a core technology unit that ensures plasma density uniformity and improves chip manufacturing yield.

2、 Analysis of core functions and technical characteristics

Based on the strict requirements of semiconductor plasma technology for RF matching and the industry development trend of RF technology, the core characteristics of this navigator can be accurately disassembled into the following points:

Broadband impedance dynamic matching: supports commonly used semiconductor RF frequency bands such as 13.56MHz and 27.12MHz, adapts to load impedance changes in a wide range of 0.1-50 Ω, with a matching speed of ≤ 50 μ s, and can quickly respond to impedance changes in plasma ignition, process switching, and other scenarios, ensuring that the RF energy reflection coefficient (S11 parameter) is ≤ 0.05 (i.e. energy reflectivity ≤ 2.5%), avoiding damage to the RF power source caused by reflected power. The matching principle is based on the built-in adjustable capacitor/inductor network, which adjusts the component parameters in real time through PID closed-loop control algorithm to achieve impedance conjugate matching between the load and the power supply.

Multi dimensional power monitoring and adjustment: Integrated high-precision power sensors (measurement accuracy ± 0.5% FS) can simultaneously monitor key parameters such as incident power (0-3000W), reflected power (0-500W), and standing wave ratio (VSWR); Support linear adjustment of power output, with an adjustment step size of ≤ 1W. It can dynamically adjust the energy transmitted to the plasma according to process requirements (such as etching depth control), and adapt to the power accuracy requirements of advanced processes of 7nm and below.

GaN device integration and high-performance design: Using third-generation semiconductor GaN (gallium nitride) power devices, compared to traditional Si or GaAs devices, it has the advantages of low conduction loss and high power density, which can improve the efficiency of the matching system to over 95%, while significantly reducing the size of the equipment and saving space for compact layout around the process cavity. The high temperature stability of GaN devices (with an upper operating temperature limit of 150 ℃) also enables them to adapt to the harsh thermal environment inside semiconductor devices.

Intelligent collaboration and diagnosis: equipped with EtherNet/IP industrial Ethernet interface, it can seamlessly connect to AMAT equipment main control system and factory MES system, realizing remote configuration of matching parameters and real-time data upload; Built in fault self diagnosis module, capable of automatically identifying capacitor aging, sensor abnormalities, network communication interruptions, etc

 AMAT Applied Materials   0190-16177射频匹配导航器 产品展示      

0190-16177_ae_3155169-001_rf_match_navigator_applied_materials_amat.jpg

 产品视频

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The content is from Ruichang Mingsheng Automation Equipment Co., LTD

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