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AMAT Applied Materials 1110-01038变压器

发布时间:2025-10-10人气:
  • AMAT Applied Materials 1110-01038变压器
  • AMAT Applied Materials 1110-01038变压器
  • AMAT Applied Materials 1110-01038变压器

AMAT Applied Materials  1110-01038变压器

1.产 品 资 料 介 绍:

一、高精度电压转换与稳压能力
作为半导体设备的核心电力枢纽,1110-01038 变压器的核心优势在于微米级制程适配的供电精度。参考半导体专用变压器技术标准,其大概率采用全铜绕组与高磁感硅钢片组合结构,实现 98% 以上的转换效率,能精准匹配刻蚀机、薄膜沉积设备等对电压敏感的制程需求。内置的智能电压补偿模块可应对输入电压 ±10% 的波动,输出电压误差严格控制在 ±1.5% 以内,配合 20 档精细电压调级设计,可灵活适配 3.8V-25.3V 等多档位次级电压需求,为设备核心部件提供稳定电力输入。
二、严苛工况专项适配设计
针对半导体厂房的特殊环境,该变压器在材质与结构上凸显抗干扰与洁净室兼容性。绝缘系统采用 H 级耐高温材料(耐温 180℃),配合双重屏蔽技术 —— 铜箔静电屏蔽与磁屏蔽层结合,能实现 95% 以上的谐波隔离效率,谐波总畸变率(THD)低于 3%,有效阻断电网浪涌与电磁干扰对 PLC 控制系统的影响。防护等级预计达 IP45 以上,具备防尘防潮能力,同时采用无油干式结构设计,避免油液泄漏污染洁净室环境,适配 10 级以上洁净室的严苛要求。宽温工作区间覆盖 - 15℃至 40℃,可适应不同地域厂房的环境差异。
三、高适配性安装与集成体系
为兼容 AMAT 全系列半导体设备,1110-01038 采用模块化紧凑型设计。安装尺寸充分考虑设备集成需求,支持壁挂式与落地式双姿态安装,适配半导体厂房高密度布局的空间限制。输入侧兼容 380V/50Hz 标准工业电网,输出侧可根据负载需求灵活配置,同时预留 EtherCAT 通信接口,能与 AMAT FabWorks 生产执行系统无缝联动,实现电压、电流等参数的实时监控与远程诊断。此外,产品设计严格遵循互换性原则,安装孔位、线圈参数与同系列老旧型号保持兼容,大幅降低设备升级的改造成本。
四、全维度安全防护机制
基于半导体设备的高安全需求,该变压器构建了多层级智能防护体系。硬件层面集成过流、过载、短路三重保护回路,响应时间小于 20 毫秒,当检测到异常电流时可瞬时切断供电链路。输入侧加装专用断路器开关,兼具过载即时断电与维护安全闭锁功能,防止非授权操作引发的风险。绝缘性能上,绝缘电阻大于 100MΩ,能承受严苛的耐压试验与短路试验,符合 SEMI S2 设备安全标准。同时内置温度监测传感器,当绕组温升超过规定值时自动触发散热增强或停机保护。

AMAT Applied Materials  1110-01038变压器 英文资料:

1. High-precision voltage conversion and voltage stabilization capability

As the core power hub of semiconductor equipment, the core advantage of the 1110-01038 transformer lies in the power supply accuracy adapted to the micron-level process. Referring to the technical standards for semiconductor-specific transformers, it is highly likely to adopt a combined structure of all-copper windings and high-magnetic induction silicon steel sheets, achieving a conversion efficiency of over 98%, and precisely matching the voltage-sensitive process requirements of etching machines, thin-film deposition equipment, etc. The built-in intelligent voltage compensation module can handle an input voltage fluctuation of ±10%, and the output voltage error is strictly controlled within ±1.5%. Combined with a 20-step fine voltage step adjustment design, it can flexibly adapt to multiple secondary voltage requirements such as 3.8V-25.3V, providing stable power input for the core components of the equipment.

Ii. Specialized Adaptation design for harsh working conditions

In view of the special environment of semiconductor factories, this transformer highlights anti-interference and cleanroom compatibility in terms of material and structure. The insulation system adopts H-class high-temperature resistant materials (with a temperature resistance of 180℃), and is combined with dual shielding technology - the combination of copper foil electrostatic shielding and magnetic shielding layers, which can achieve a harmonic isolation efficiency of over 95%, and the total harmonic distortion rate (THD) is less than 3%, effectively blocking the influence of power grid surges and electromagnetic interference on the PLC control system. The protection grade is expected to reach IP45 or above, with dust-proof and moisture-proof capabilities. At the same time, it adopts an oil-free dry structure design to prevent oil leakage and contamination of the cleanroom environment, meeting the strict requirements of cleanrooms of grade 10 or above. The wide temperature working range covers -15 ℃ to 40℃, which can adapt to the environmental differences of factories in different regions.

Iii. Highly Adaptable Installation and Integration System

To be compatible with the full range of AMAT semiconductor devices, the 1110-01038 adopts a modular and compact design. The installation dimensions fully take into account the equipment integration requirements, supporting both wall-mounted and floor-standing dual-posture installation, which is suitable for the space limitations of the high-density layout in semiconductor factories. The input side is compatible with the standard industrial power grid of 380V/50Hz. The output side can be flexibly configured according to the load requirements. Meanwhile, an EtherCAT communication interface is reserved, which can be seamlessly integrated with the AMAT FabWorks production execution system to achieve real-time monitoring and remote diagnosis of parameters such as voltage and current. In addition, the product design strictly adheres to the principle of interchangeability. The installation holes and coil parameters are compatible with the older models of the same series, significantly reducing the cost of equipment upgrades and renovations.

Iv. Comprehensive Security Protection Mechanism

Based on the high security requirements of semiconductor equipment, this transformer has established a multi-level intelligent protection system. The hardware level integrates triple protection circuits for overcurrent, overload and short circuit, with a response time of less than 20 milliseconds. When abnormal current is detected, the power supply link can be instantly cut off. A dedicated circuit breaker switch is installed on the input side, which has the functions of immediate power-off in case of overload and maintenance safety interlock to prevent risks caused by unauthorized operations. In terms of insulation performance, the insulation resistance is greater than 100MΩ. It can withstand the strict withstand voltage test and short-circuit test, and complies with the SEMI S2 equipment safety standard. It is also equipped with a built-in temperature monitoring sensor. When the winding temperature rise exceeds the specified value, it will automatically trigger heat dissipation enhancement or shutdown protection.

AMAT Applied Materials   1110-01038变压器 产品展示      

applied_materials_1110-01038_match_rf_400khz_1kw_dps_deep_trench_amat.jpg

 产品视频

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The content is from Ruichang Mingsheng Automation Equipment Co., LTD

Contact: +86 15270269218 

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